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Arc strikes will always appear when an acid ____________________ is used.

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What type of discontinuity can be expected if prior welds were improperly cleaned?


A) Porosity
B) Inclusions
C) Overlap
D) Undercut

E) All of the above
F) A) and B)

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____________________ inclusions can resemble porosity, but, unlike porosity, they are generally not spherical.

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Tensile strength is determined by ____.


A) dividing the maximum load by the original cross-sectional area of the specimen at the middle
B) multiplying the maximum load by the original cross-sectional area of the specimen at the middle
C) dividing the original cross-sectional area by the maximum load
D) the diameter squared times 0.785

E) None of the above
F) B) and C)

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____________________ has the capacity to etch rapidly and should be used on polished surfaces only.

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When using hydrochloric acid in an etch test, the welds are immersed in the reagent ____.


A) at room temperature
B) at or near freezing
C) at or near boiling temperature
D) at 100 degrees Fahrenheit

E) A) and D)
F) A) and C)

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Which of the following is true of penetrant inspection?


A) There are two types penetrants used: color contrast, and fluorescent.
B) It is a form of destructive testing.
C) It requires the use of an X-ray machine.
D) Protective eyewear should be worn to prevent serious burns from the acid used.

E) A) and C)
F) A) and B)

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Which test is done on specimens that are at a specific temperature?


A) Izod
B) Charpy
C) Acid
D) Nick-break

E) None of the above
F) All of the above

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In a(n) ____________________ test, two specimens are prepared and tested, one face bend and one root bend.

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A ____ is an interruption in the typical structure of the weld, whereas a ____ is a flaw which renders the part unable to meet minimum acceptance standards.


A) tolerance, flaw
B) tolerance, discontinuity
C) failure, discontinuity
D) discontinuity, defect

E) B) and C)
F) A) and B)

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In a free-bend test, each corner lengthwise should be rounded in a radius not exceeding ____ the thickness of the specimen.


A) 1/2
B) 1/4
C) 1/8
D) 1/10

E) A) and D)
F) A) and C)

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____ is a groove melted into the base metal adjacent to the weld toe or weld root and left unfilled by weld metal.


A) Arc strike
B) Crater crack
C) Cold lap
D) Undercut

E) All of the above
F) C) and D)

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Transverse shearing strength is obtained by ____.


A) dividing the maximum force by the width of the specimen
B) multiplying the maximum force by the length of the ruptured weld
C) dividing the maximum force by twice the width of the specimen
D) dividing the maximum force by the length of the ruptured weld

E) A) and B)
F) C) and D)

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____________________ testing is used to determine how well a weld can resist repeated fluctuating stresses or cyclic loading.

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____________________ or destructive testing may be used in a random sample testing procedure in mass production.

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____ result(s) when gas that was dissolved in the molten weld pool forms bubbles that are trapped as the metal cools to become solid.


A) Porosity
B) Inclusions
C) Incomplete fusion
D) Laminations

E) C) and D)
F) All of the above

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Explain the causes for lamellar tears and how they can be prevented.

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Lamellar tears appear as cracks parallel...

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What is the most frequently used nondestructive test?


A) Visual inspection
B) Penetrant inspection
C) Magnetic particle inspection
D) Radiographic inspection

E) None of the above
F) C) and D)

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The acceptance criteria for all inspections are based on______________.


A) the federal government's requirements from the Bureau of Standards
B) internationally accepted codes and standards
C) local and state building code requirements
D) welding engineers' reports and recommendations

E) A) and C)
F) None of the above

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What causes crater cracks and how can they be prevented?

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Crater cracks are the tiny cracks that d...

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